| Topaz-X (FNC) | Topaz-X (SF) | ||
|---|---|---|---|
| REMARKS | |||
| Tact time: | 0.20 sec/chip with line array camera | Simultaneous pick with 8 heads | |
| 0.45 sec/SO with line array camera | Simultaneous pick with 4 heads | ||
| 1.4 sec/QFP with line array camera | Sequential pick with 4 heads | ||
| 3.7 sec/QFP with area CCD camera | In fine mode with 1 head | ||
| Optimal placement rate: | 18,000 cph | Simultaneous pick with 8 heads | |
| Nominal placement rate: | 12,000 - 14,000 cph | Real mounting time | |
| Applicable components: | 0201 - SOP, SOJ, PLCC 32mm (1.26") 6mm - QFP 32mm (1.26") with pin pitch down to 0.5mm (20 mil) Dark background BGA, μBGA, CSP with regular pitches; 6mm - 32mm: Min. ball pitch down to 0.75mm (31mil); Min. ball diameter down to 0.3mm (12mil) |
Line array camera system | |
| 6mm - QFP 32mm (1.26") with pin pitch down to 0.4mm (16 mil) Dark background BGA, μBGA, CSP with regular pitches; 6mm - 32mm: Min. ball pitch down to 0.75mm (31mil); Min. ball diameter down to 0.3mm (12mil) |
Optional 32mm area CCD camera system with fore and side illumination unit |
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| Mounting accuracy: (X,Y) 3s |
± 75μ for chips and SOIC ± 60μ for QFPs (6mm - 32mm 1.26") with pin pitch down to 0.5mm (20 mil) |
Line array camera system (all placement heads and all placement angles) |
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| ± 35μ for QFPs (6mm - 32mm 1.26") with pin pitch down to 0.4mm (16 mil) |
Optional area CCD camera system (in fine mode) |
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| Mounting accuracy: (j) 3s |
For Chips and SOIC this is Lead dependent ± 0.6º for QFPs (6mm - 32mm 1.26") with pin pitch down to 0.5mm (20 mil) |
Line array camera system (all placement heads and all placement angles) |
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| ± 0.09º for QFPs (6mm - 32mm 1.26") with pin pitch down to 0.4mm (16 mil) |
Optional area CCD camera system (in fine mode) |
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| Mounting repeatability: 3s |
0 up to 360 (programmable in steps of 0.01) | ||
| Number of heads: | One single beam with 4 Flying Nozzle change heads and 4 standard heads |
One single beam with 8 standard heads |
The Standard heads can exchange nozzles with the use of the optional Nozzle Exchange Station |
| Alignment system: | One line array camera with fore and side illumination system for Vision on the Fly using the VICS 2500 processing system |
Standard, second line array camera is optional |
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| Area CCD camera for QFP 32mm (1.26") with pin pitch down to 0.4mm (16 mil) |
Optional | ||
| Moving CCD camera for Fiducial alignment | Standard | ||
| Type of nozzles for X: | Type 71F (on FNC head) Type 72F (on FNC head) Type 73F (on FNC head) Type 71A Type 72A Type 73A Type 74A Type 76A (Melf nozzle) |
Type 71A Type 72A Type 73A Type 74A Type 76A (Melf nozzle) |
Standard for the Topaz-X (FNC) will be delivered: 4x nozzle 71F, 4x nozzle 72F, 4x nozzle 73F, 4x nozzle 72A Standard for the Topaz-X (SF) will be delivered: 2x nozzle 71A, 2x nozzle 72A, 2x nozzle 73A, 1x nozzle 74A, 1x nozzle 76A |
| Type of nozzles for Xi: | Type 71Fi (on FNC head) Type 72Fi (on FNC head) Type 73F (on FNC head) Type 71i Type 72i Type 73A Type 74A Type 76A (Melf nozzle) |
Type 71i Type 72i Type 73A Type 74A Type 76A (Melf nozzle) |
Standard for the Topaz-Xi (FNC) will be delivered: 4x nozzle 71Fi, 4x nozzle 72Fi, 4x nozzle 73F, 4x nozzle 72i Standard for the Topaz-Xi (SF) will be delivered: 2x nozzle 71i, 2x nozzle 72i, 2x nozzle 73A, 1x nozzle 74A, 1x nozzle 76A |
| Nozzle exchange station: | 18 nozzle positions | Optional (No nozzles included) Nozzle station can hold: 4 x 71A(i), 4 x 72A(i), 4 x 74A, 4 x 76A and 2 special nozzles; Nozzle 73A does not fit in the nozzle station |
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| Component weight: | Max: 10 gr. | With the use of nozzle type 74A |
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| Component height: (X,Y) 3s |
Max: 6.5mm | Max: 6.5mm | Placing of parts with a height > 6.5mm is possible if certain conditions are met. |
| Component mounting interdistance: |
Chip: 0.5mm or more SOP: 0.7mm or more |
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| Placement system: | Pneumatic or servo controlled for component height compensation |
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| Placement force: | 24 gram/mm (for nozzles with buffer this value is different) | Pre-tension is 200 gr. (spring loaded) |
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| Number of feeders: | Pneumatic Tape Feeders: 8mm: 90 positions 12mm: 43 positions 16mm: 43 positions 24mm: 28 positions 32mm: 22 positions 44mm: 21 positions Stick feeders: Depends on stick dimensions Bulk feeders: 90 x 8mm positions |
For Topaz-X (FNC) and Topaz-X (SF) 56mm and 72mm Tape feeders are available on special request |
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| Number of ITF feeders: | Intelligent Tape Feeders: 8mm: 80 positions 12mm: 36 positions 16mm: 36 positions 24mm: 40 positions 32mm: 24 positions 44mm: 20 positions 56mm: 16 positions Stick feeders: Depends on stick dimensions |
For Topaz-Xi (FNC) and Topaz-Xi (SF) |
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| Component packaging: | Tape according to IEC/EIA-J/JEDEC: 8-44mm For larger tape feeders such as 56mm, 72mm please contact your local sales representative. |
Tape reel diameter max: 380mm (15") |
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Manual Tray feeder: Max. tray size is board width dependent: Max tray size: 330mm x 300mm (12.8" x 11.7") Max tray size by max board width of 440mm (17.2"): 330mm x 175mm (12.8" x 6.8") Min tray size: 50mm x 50mm (2.0" x 2.0") |
Optional: Manual tray feeder (Max. number of feeders 65; Head number 8 can’t pick components in an area of 14mm from the right side of the MTF) Not available for Xi machines |
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ATS 20 Tray Feeder portrait: Max. tray size: 220mm x 350mm (8.6" x 13.7") Min tray size: 50mm x 50mm (2.0" x 2.0") |
Optional (factory built in): ATS 20 Tray Feeder portrait (Max. board width 250mm (9.8"), max. number of 8mm feeders 3 x 20, amount of pallets 20 with 12.5mm pitch) |
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Double ATS 20 Tray Feeder portrait: Max. tray size: 220mm x 350mm (8.6" x 13.7") Min tray size: 50mm x 50mm (2.0" x 2.0") |
Optional (factory built in): Double ATS 20 Tray Feeder portrait (Max. board width 250mm (9.8"), max. number of 8mm feeders 2 x 20, amount of pallets 2 x 20 with 12.5mm pitch, at the left ATS 20 components can’t be picked by all heads in an area of 36mm from the left side of the ATS 20) |
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ATS 20 Tray Feeder landscape: Max. tray size: 350mm x 220mm (13.7" x 8.6") Min tray size: 50mm x 50mm (2.0" x 2.0") |
Optional (factory built in): ATS 20 Tray Feeder landscape (Max. board width 380mm (15.0"), max. number of feeders 2 x 20 + 16, amount of pallets 20 with 12.5mm pitch, at the right side of ATS components can’t be picked by all heads in an area of 18.2mm) Not possible for Xi machines |
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Double shuttle LCS Tray Feeder: Max. tray size: 350mm x 440mm (13.7" x 17.2") Min tray size: 50mm x 50mm (2.0" x 2.0") |
Optional: Double shuttle LCS Tray Feeder (no restrictions) Max: 120 Jedec trays |
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| Stick and bulk | Many solutions possible | ||
| Maximum height premounted components: |
4.0mm on placement side (0.16") 18mm on non placement side (0.7") |
6.5mm on placement side (0.26") 18mm on non placement side (0.7") |
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| PCB Dimensions (x,y): | Min: 50mm x 50mm (2.0" x 2.0") Max: 460 x 440mm (18" x 17.2") Special applications upon request |
Using PCB pin fixation or edge clamping system. |
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| PCB Weight: | Max. 1.2 Kg Max. 2.0 Kg |
Without components With components |
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| PCB Thickness: | Min: 0.4mm (0.015") Max: 4.0mm (0.15") Special applications upon request |
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| Non-mountable area: | Board top side: 3mm (0.12") from rear side board edge 0mm from front side board edge |
Component height restrictions apply in the 10mm (0.40") area from front side edge depending on board thickness |
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| 4mm (0.16") around reference holes (locate pins) |
Flat edge of 30mm (1.2") is required on bottom right corner for the use of the main stopper, sub and exit stopper |
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| Board bottom side: 5mm from front and rear side board edge (0.2") |
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| For ceramic PCBs (optional) the non-mountable area may be different |
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| PCB Material:/td> | Phenolic/FR4/Composite Materials | Ceramic PCBs require special conveyor sections (optional) |
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| PCB Positioning: | Locate pin fixation | Adjustable second pin | |
| Z servo controlled push up system | Software controlled by PCB thickness |
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| Push up pins | Adjustable positions | ||
| Edge clamping | With adjustable push in | ||
| Sub stop (PCB waiting buffer) | Adjustable position | ||
| Exit stop | Fixed position | ||
| PCB Transport height: | 900mm ± 10mm (35.4" ± 0.4") | Standard | |
| SMEMA 953mm ± 12.5mm (37.5" ± 0.5") | Standard | ||
| PCB Transport direction: | Left to Rightc | Right to Left is optional | |
| PCB Transport width: | Automatic | Front rail fixed Rear rail adjustable |
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| PCB Loading time: | Approximately 3 sec. | PCB loading concurrent to SMD picking and alignment |
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| PCB Ratio width/length: | Max. 1:3 | ||
| Control system: | MCX controller 486-100 | 100 MHz, 16 Mb int. memory | |
| 40 Mb flash disk | Optional 85 Mb | ||
| 1.44 Mb floppy drive 3.5" | |||
| RS 232 Serial Interface | |||
| 15" Color Monitor | |||
| 9" Black/White vision monitor | |||
| User interface: | VIOS (Visual Integrated Operating System) | ||
| Hand held keyboard for all operator functions | |||
| Enhanced PC/AT keyboard for data editing functions | |||
| Control system functions: |
Max. 127 PCBs | Max. 2560 components per PCB |
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| Backup and restoring data using RS232 serial line or floppy | |||
| Data conversion UFOS«VIOS | |||
| Data conversion Text«VIOS | |||
| MIS data gathering | |||
| Data teaching | |||
| Data tracing | |||
| Component database | 3000 Component packages; user can define and teach vision files |
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| Component database | 3000 Component packages; user can define and teach vision files |
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| SMEMA electrical interface | |||
| On line calibration | |||
| On line help functions | |||
| Feeder lock verifier | |||
| Machine dimensions and weight: |
Length: 1650mm (5.4 ft) | ||
| Height: 1850mm (6.1 ft) | |||
| Width: 1408mm (4.5 ft) | Width including feeders: pneumatic feeders 2244mm (7.36 ft), electrical feeders 2150mm (7.05 ft) |
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| Weight: 1570 kg (3460 Lbs) | |||
| Safety standards: | EN 292, EN 294, EN 349, EN 614, EN 1050, EN 55011, EN 50082-1, EN 60204-1 |
CE-safety is part of system design. Safety measurements are tested on each product in the factory. |
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| Electrical safety according IEC 204 | |||
| Warning lights: | White: Emergency stop, safety cover interlock Blue: Pick up error, out of components Green: in automatic operation |
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| Electric power: | Voltage AC: 200/208/230/240/380/400/416 V ± 10%, 3 Phase | More than 2.5mm2 cables are needed |
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| Frequency: 50/60 Hz | |||
| Consumption: 4 kVA max. | |||
| Air supply: | Pressure: > 5.5.105 Pa (5.5 bar, 80 PSI) | ||
| Quality: dust and oil free | |||
| Consumption: 350 Nl/min. | |||
| Operating temperature: | 15-35º C (59º - 95º F) | Specification guaranteed: 20º - 28º C (68º - 82º F) |
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| Humidity: | 20 - 90% (no dew) | ||
| Noise: | < 78dBa | ||
